Approval Details

Unknown Validity

Validity


As of Wednesday, February 5th, 2025 this Executive Order has not been overturned or superceeded. Warning: This Executive Order record has not yet been synced with arb.parts system.

This Executive Order may be listed as:
  • C.A.R.B.E.O. D-184-16
  • Executive Order 184-16 / D184-16
  • ARB # D-184-16
  • Executive Order No: D-184-16
  • C.A.R.B. No. D-184-16
  • Resolution D-184-16
For Free CARB Executive Order Status verification, email an image of the device Executive Order label as well as the Year/Make/Model and Test Group # of the vehicle to [email protected]

Download: Executive Order D-184-16 PDF

D-184-16 Document:


CARB_D-184-16

                                     State’ of California
                              AlIR RESOURCES BOARD

                            EXECUTIVE ORDER D—184—16

                          Relating to Exemptions under Section 27156
                                  of the Vehicle Code

                      Maremont Exhaust Division of ArvinMeritor

WHEREAS, Vehicle Code Sections 27156 and 38391, and Title 13, California Code of
Regulations (hereafter "CCR") Section 2222(h), authorize the California Air Resources Board
(ARB) and its Executive Officer to exempt new aftermarket catalytic converter from the
prohibitions of Vehicle Code Section 27156.

WHEREAS, Maremont Exhaust Division of ArvinMeritor (Maremont) of 2400 Maremont
Parkway, Loudon, Tennessee 37774, has applied to the ARB for exemption from the
prohibitions in Vehicle Code Sections 27156 and 38391 to market its series 38730 new
aftermarket three—way plus oxidation (TWC + OC) catalytic converter as a 2—by—1 replacement
on the following Ford trucks and vans, except for vehicles equipped with on—board diagnostic II
(OBD—I1) systems (Title 13, CCR, Section 1968.1) and close—coupled catalytic converters:

Converter Type   Series Number       Converter Use      Max. Eng. Size      Max. Veh. Test Wt.
TWC + OC         38730               TWC + OC           5.8L (351 CID)     7,000 lbs. (GVWR =
                                                                           9278 lbs.)
WHEREAS, pursuant to the authority vested in the Executive Officer by Health and Safety Code
Section 39515 and in the Chief, Mobile Source Operations Division by Health and Safety Code
Section 39516 and Executive Order G—02—003, the ARB finds that the above aftermarket
catalytic converter complies with the California Vehicle Code Section 27156 and Title 13,
California Code of Regulations, Section 2222(h). Emission performance of the catalytic     _
converter was based on durability bench—aging by AlliedSignal Environmental Catalyst using its
ARL—102 bench—aging cycle in lieu of the AMA driving cycle (Reference Appendlx IV, Title 40,
part 86, Code of Federal Regulations (June 28, 1977)).

WHEREAS, emissions tests conducted at Automotive Testing and Development Services, Inc.
(ATDS), Ontario, California, using a 1984 5.8L Ford E—150 Van showed the following
conversion efficiencies which meet the minimum requirements for new aftermarket catalytic
converters:

Pollution         Min. Required         Series 38730 —
Component         Conv. Efficiency      TWC + OC
HC                70 %                  79.7 %
CO                70                    72.0
NOx               50                    60.7


                                                  9.

T IS HEREBY RESOLVED that the above catalytic converter is exempt from the prohibitions in
Vehicle Code Section 27156 for installation on the applicable vehicles subject to the following
conditions:

       1.      No changes are permitted to the catalytic converter as described in the application
               for exemption. Any changes to the catalytic converter or any of its components,
               and other factors addressed in this Executive Order must be evaluated and
               approved by the ARB prior to marketing in California.

               Marketing of the catalytic converter using identifications other than those shown in
               the exemption application and in this Executive Order, or marketing of the catalytic
               converter for application other than the ones shown in this Executive Order shall
               be prohibited unless prior approval is obtained from the ARB. Exemption of this
               product shall not be construed as an exemption to sell, offer for sale, or advertise
               any components of the catalytic converter as individual devices.

               Any oral or written references to this Executive Order or its content by Maremont
               Exhaust Division, its principals, agents, employees, distributors, dealers, or other
               representatives must include the disclaimer that the Executive Order and the
               exemption it provides is not an endorsement or approval of any emission
               reduction claims for the catalytic converter and is only a finding that the catalytic
               converter is exempt from the prohibitions of Vehicle Code Section 27156.

               Maremont Exhaust Division‘s installation instructions for the new catalytic
               converter must conform to requirements in Paragraphs| and IX of California
               Evaluation Procedures for New Aftermarket Non—Original Equipment Catalytic
               Converters.

               Upon installation, the catalytic converter must carry a manufacturer‘s warranty for
               25,000 miles on the substrates and 50,000 miles or five years on the shell and
               end pipes.

              The catalytic converter should not be advertised as a "free—flow" catalytic
               converter, with respect to the 2—by—1 replacement, by Maremont, any of its
              employees, or any other businesses associated with the marketing of the catalytic
              converter.




            MAREMONT EXHAUST DIVISION — CATALYTIC CONVERTER — D—184—16


                                                —3.

Violation of any of the above conditions shall be grounds for revocation of this order. The order
may be revoked only after ten day written notice of intention to revoke it, during which period
the holder of the order may request in writing a hearing to contest the proposed revocation. If a
hearing is requested, it shall be held within ten days of receipt of the request, and the order may
not be revoked until a determination is made, after the hearing, that grounds for revocation
exist.

Executed at El Monte, California, this 3AP day of September 2002.




                                  Mobile Source Operations Division




        MAREMONT EXHAUST DIVISION — CATALYTIC CONVERTER — D—184—16


                                      EVALUATION SUMMARY

 Manufacturer Name: Maremont Exhaust Division of ArvinMeritor

 Name of Device: Series 38730 Three—way plus oxidation catalytic converter (TWC + OC).

Background:
             Maremont Exhaust Division of ArvinMeritor (Maremont), 2400 Maremont Parkway,
Loudon, Tennessee 37774, has applied for an exemption from the prohibitions in Section 27156
of the California Vehicle Code (VC) to market its series 38730 new aftermarket TWC + OC for a
2—by—1 replacement on Ford trucks and vans. The applicable vehicles are those certified with
dual exhaust banks, each having a TWC in series with an OC, with air injection into the middle
of the catalytic converters. The vehicles are non—OBD—!I equipped and are not certified with
close—coupled catalytic converters.

Recommendation:
          Grant exemption to Maremont as requested, and issue Executive Order
D—184—16.

Device Description:
              Maremont‘s new aftermarket TWC + OC uses two oval—shaped ceramic monolith
substrates. The substrates are coated with platinum and rhodium in the ratio of 5:1. The
dimensions of the substrates are 5.70 inches for the major axis, 3.20 inches for the minor axis,
and 3.00 inches in length. The substrates are contained in a shell constructed from 409—grade
stainless steel. The substrates are wrapped with Unifrax XPE paper to prevent vibration and
exhaust by—pass. The shell is sealed by seam weld. A piece of aluminized heat shield is spot—
welded to the upper side of the converter to protect the vehicle underbody from excessive heat.
The catalyst may be sold as a unit with installation instructions or may be used in customized
direct fit exhaust applications. It is sold with a warranty for 25,000 miles on the substrate, and
five years or 50,000 miles on the container or shell, and the end pipes. The catalytic converter
was previously exempted for one—on—one replacement under Executive Order D—184—15.
              AlliedSignal Environmental Catalyst (ASEC) is the catalyst supplier for Maremont‘s
series 38730 TWC + OC.

Discussion/Basis for Exemption Recommendation:
                   Maremont submitted data on the series 38730 TWC + OC from testing
conducted at Automotive Testing and Development Services (ATDS), Ontario, California. Two
oval test catalysts were bench—aged by ASEC using its ARL—102 bench—aging cycle for a period
of 90 hours. The emission tests were conducted using a 1984 Ford E—150 Van 5.8L ballasted
to 7,000 Ibs. equivalent test weight.
             The evaluation of the series 38730 catalytic converters for this application is solely
based on the bench aging performed by ASEC and emission tests conducted at ATDS. The
limits for the 2—by—1 application for the series 38730 TWC + OC are 5.8L/7,000 Ibs. The
corresponding maximum gross vehicle weight rating (GVWR) is 9278 Ibs. The test catalysts
were labeled315793—1 and 315793—2. Testing consisted of two cold—start CVS—75 tests with a
simulator ("dummy" catalyst), followed by two cold—start CVS—75 tests for each of the two test
catalysts. The overall conversion efficiencies of Maremont‘s series 38730 are the average of
the conversion efficiencies of the two catalysts. The test results for the 2—by—1 application are
shown below.


              Automotive Testing and Development Services, Ontario, California

                                   Conversion Efficiency (%)

                                         TWC + OC

           Simulator    315793—1      315793—2     Average Conversion Efficiency

HC (g/imi) 2.630        0.979         0.917         79.5
CO (g/imi)}59.124      16.064        16.999         72.0
NOx (g/mi) 2167         0.829         0.870         60.7
The above test results meet the minimum requirements of the California regulations on new
aftermarket catalytic converters. The Air Resources Board (ARB) did not conduct confirmatory
tests on the new aftermarket catalytic converters.



Document Created: 2011-09-12 14:53:52
Document Modified: 2011-09-12 14:53:52

Previous E.O. D-184-15 | Previous E.O. D-183 | Next E.O. D-184-17 | Next E.O. D-185