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This Executive Order may be listed as:
  • C.A.R.B.E.O. D-646
  • Executive Order 646 / D646
  • ARB # D-646
  • Executive Order No: D-646
  • C.A.R.B. No. D-646
  • Resolution D-646
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Download: Executive Order D-646 PDF

D-646 Document:


CARB_D-646

                                         State of California
                                  AIR RESOURCES BOARD

                                  EXECUTIVE ORDER D—646
                          Relating to Exemptions under Section 27156
                                      of the Vehicle Code

                     ACTIVE EXHAUST CORP (d.b.a. RiteCat)
         "THREE—WAY CATALYTIC CONVERTERS, SERIES 38000, 39000, 58000,
                             59000, 64000, AND 65000"

WHEREAS, Vehicle Code Sections 27156 and 38391, and Title 13, California Code of
Regulations (hereafter "CCR") Section 2222(h), authorize the California Air Resources Board
and its Executive Officer to exempt new aftermarket catalytic converters from the prohibitions
of Vehicle Code Section 27156.

WHEREAS, Active Exhaust Corp (Active Exhaust) of 1865 Birchmount Road, Toronto,
Ontario, Canada M1P 2J5, has applied to the Air Resources Board for exemption from the
prohibitions in Vehicle Code Sections 27156 and 38391 to market its new aftermarket
three—way catalytic converters (TWC) listed on the table below for the application limits of
5.9L and 6875 lbs. equivalent test weight, except for vehicles equipped with an on—board
diagnostic II (OBD—II) system:

Series     Shape   Total Length   Diameter        Minor Axis   Major Axis   Total Volume   Substrates
                   (inch)          inch)          inch)        (inch)       (in")          per can
38000      Round   3.00           3.66                                      31.52          2
39000      Round   4.00           3.66        :                             42.08          2
58000      Oval    3.00                           3.15         4.75         38.22          2
59000      Oval    4.00                           3.15         4.75         50.96          2
64000      Oval    3.00                           3.20         5.70         46.44          2
65000      Oval.   4.00                           3.20         5.70         61.92          2

WHEREAS, pursuant to the authority vested in the Executive Officer by Health and Safety
Code Section 39515 and in the Chief, Mobile Source Operations Division by Health and
Safety Code Section 39516 and Executive Order G—02—003, the Air Resources Board finds
that the above aftermarket catalytic converter complies with the California Vehicle Code
Section 27156 and Title 13, California Code of Regulations, Section 2222(h). Emission
performance of the catalytic converter was based on durability bench—aging by Umicore
Autocat Canada Corporation using the Air Resources Board—modified RAT—A bench—aging
cycle for 50 hours, in lieu of the AMA driving cycle (Reference Appendix IV, Title 40, part 86,
Code of Federal Regulations (June 28, 1977)).

WHEREAS, emissions tests conducted at Siemens Automotive VDO laboratory, Auburn
Hills, Michigan, using a 1994 5.9L Dodge Pickup 2500 showed the following conversion
efficiencies which meet the minimum requirements for new aftermarket catalytic converters:


                                           Siemens VDO Automotive Laboratory, Michigan                                           _]
                                        Emission Results (g/mi) and Conversion Efficiency (%)
Component       Simulator    AD38000          AD39000          ADSS8OO00         AD59000          AD64000          AD65000
HC              2.442        0.576            0.529            0.503             0.498            0.482            0.426
co              26.80        7.12             7.86             7.63              7.08             7.81             7.01
NOx             5.31         0.47             0.49             0.40              0.40             0.49             0.30
ggg:;i';’“                   77.5/72.9/89.9   78.2/70.7190.8   79.2/71.5/92.5    79.4/73.6/92.6   80.1/70.8/90.8   82.4/73.8/704.4
Min. Required                70/70/80         70/70/60         70/70/60          70/70/60         70/70/60         70/70/60
Efficiency


       IT IS HEREBY RESOLVED that the above catalytic converters are exempt from the
       prohibitions in Vehicle Code Section 27156 for installation on the approved vehicle
       applications subject to the following conditions:

                1.     No changes are permitted to the catalytic converters as described in the
                       application for exemption. Any changes to the catalytic converters or any of
                       their components, and other factors addressed in this order must be evaluated
                       and approved by the Air Resources Board prior to marketing in California.

                2.     Marketing of the catalytic converters using identifications other than those
                       shown in the exemption application, and in this Executive Order, or marketing
                       of the catalytic converters for applications other than the ones shown in this
                       Executive Order shall be prohibited unless prior approval is obtained from the
                       Air Resources Board. Exemption of these products shall not be construed as
                       an exemption to sell, offer for sale, or advertise any components of the catalytic
                       converters as individual devices.

                3.     Any oral or written references to this Executive Order or its content by Active
                        Exhaust its principals, agents, employees, distributors, dealers, or other
                        representatives must include the disclaimer that the Executive Order or the
                       exemption it provides is not an endorsement or approval of any emission
                       reduction claims for the catalytic converters and is only a finding that the
                       catalytic converters are exempt from the prohibitions of Vehicle Code Section
                        27156.

                4.     Active Exhaust installation instructions for the new catalytic converters must
                        conform to requirements in Paragraphs | and tX of California Evaluation
                        Procedures for New Aftermarket Non—Original Equipment Catalytic Converters.

                5.      Upon installation, the catélytic converters must carry a manufacturer‘s warranty
                        for 25,000 miles on the substrates and 50,000 miles or five years on the shell
                        and end pipes.

                6.      Active Exhaust and its vendors may not advertise the new aftermarket catalytic
                        converters as "high or easy flow" catalytic converters or use any phrase that
                        could make them appear to perform better than an OEM catalytic converter.

                7.      Active Exhaust, its associates, vendors, other businesses, and individuals may
                        not sell or supply the substrates of the new aftermarket catalytic converters to a

                            ACTIVE EXHAUST CORP — CATALYTIC CONVERTER — D—646


                                               —3 —


             third party to be assembled in a different facility and marketed under this
             Executive Order.

      8.      Any marketing arrangement of the new aftermarket catalytic converters by a
              third party, which involves the use of packaging identification different from the
              ones described in this Executive Order, must be approved by the Air Resources
              Board prior to shipment.

      9.      Active Exhaust must not label, advertise, or market the above aftermarket
              catalytic converters as "EPA OBD I1" or "49—state OBD 11" but may catalog them
              for all vehicles outside State of California, as allowed by the prevailing air
              pollution control agency.

       10.    Active Exhaust must submit the required quality audit and production quantity
              reports for its aftermarket catalytic converters on a semi—annual basis, covering
              the periods January 1 through June 30, and July 1 through December 31.

Executive Order D—613—2 dated August 24, 2007, is hereby superseded and of no further
force and effect.

Violation of any of the above conditions shall be grounds for revocation of this order. The
order may be revoked only after ten day written notice of intention to revoke it, during which
period the holder of the order may request in writing a hearing to contest the proposed
revocation. If a hearing is requested, it shall be held within ten days of receipt of the request,
and the order may not be revoked until a determination is made, after the hearing, that
grounds for revocation exist.

Executed at El Monte, California, this _   4/     day of September 2008.



                                   /n¢Combecs—
                                     Annette Hebert, Chief
                                     Mobile Source Operations Division




               ACTIVE EXHAUST CORP — CATALYTIC CONVERTER — D—646



Document Created: 2009-01-23 11:25:30
Document Modified: 2009-01-23 11:25:30

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