Approval Details

Valid E.O.

Validity

This Executive Order approved the specified parts on on April 13, 1999.
As of Friday, October 11th, 2024 this Executive Order has not been overturned or superceeded.

Approved Parts

ModelsModification
For installation on Detroit Diesel Corporation's (DDC's) 1985-1987 DDEC I, 1988-1990 DDEC II, and 1993 DDEC II 6V92TA two-stroke urban bus diesel engines with power ratings of 253 and 277 horsepowerThe DDEC Engine Upgrade Kit consists of three kits: 1) engine rebuild kit - newly manufactured parts, 2) engine rebuild kit - reliabilt parts, and 3) converter/muffler kit. The newly manufactured parts kit consists of a gasket kit, air inlet hose, blower drive gear (2.05 to 1), blower by-pass valve assembly, cylinder kits (piston assemblies and cylinder liners), new electronic-unit fuel injectors, and DDEC IV conversion kits. The reliabilt parts kit consists of remanufactured camshafts, blower assembly, turbocharger, and head assemblies. The converter/muffler kit consists of an Engine Control Systems direct-replacement oxidation catalyst and an exhaust temperature sensor. One of each type kit is required for the rebuild of an engine. For all of the applicable engines, DDC's revised certification word codes listed in Attachment A of the Executive Order must be used.

This Executive Order may be listed as:
  • C.A.R.B.E.O. D-202-2
  • Executive Order 202-2 / D202-2
  • ARB # D-202-2
  • Executive Order No: D-202-2
  • C.A.R.B. No. D-202-2
  • Resolution D-202-2
For Free CARB Executive Order Status verification, email an image of the device Executive Order label as well as the Year/Make/Model and Test Group # of the vehicle to [email protected]

Download: Executive Order D-202-2 PDF

D-202-2 Document:

CARB_D-202-2

(Page 1 of 3) State of California AIR RESOURCES BOARD EXECUTIVE ORDER D—202—2 Relating to Exemptions Under Section 27156 of the Vehicle Code DETROIT DIESEL CORPORATION DDEC ENGINE UPGRADE KIT Pursuant to the authority vested in the Air Resources Board (ARB) by Section 27156 of the Vehicle Code; and Pursuant to the authority vested in the undersigned by Sections 39515 and 39516 of the Health and Safety Code and Executive Order G—45—9; IT IS ORDERED AND RESOLVED: That installation of the DDEC Engine Upgrade Kit, manufactured by Detroit Diesel Corporation of 13400 Outer Drive, West, Detroit, Michigan 48239—4001, has been found not to reduce the effectiveness of the applicable vehicle pollution control system, and therefore, the DDEC Engine Upgrade Kit is exempt from the prohibitions of Section 27156 of the Vehicle Code for installation on Detroit Diesel Corporation‘s (DDC‘s) 1985—1987 DDEC I, 1988—1990 DDEC II, and 1993 DDEC II 6VI2TA two—stroke urban bus diesel engines with power ratings of 253 and 277 horsepower. The DDEC Engine Upgrade Kit rebuilds all applicable engines to meet California‘s 1991 model—year heavy—duty diesel urban bus engine emission standards of 0.10 grams per brake—horsepower—hour (g/bhp—hr) particulate matter (PM) and 5.0 g/bhp—hr oxides of nitrogen (NOx). The required DDEC Engine Upgrade Kit parts are listed in the parts lists which are attached hereto and incorporated herein. The DDEC Engine Upgrade Kit consists of three kits: 1) engine rebuild kit — newly manufactured parts, 2) engine rebuild kit — reliabilt parts, and 3) converter/muffier kit. The newly manufactured parts kit consists of a gasket kit, air inlet hose, blower drive gear (2.05 to 1), blower by—pass valve assembly, cylinder kits (piston assemblies and cylinder liners), new electronic—unit fuel injectors, and DDEC IV conversion kits. The reliabilt parts kit consists of remanufactured camshafts, blower assembly, turbocharger, and head assemblies. The converter/muffler kit consists of an Engine Control Systems direct—replacement oxidation catalyst and an exhaust temperature sensor. One of each type kit is required for the rebuild of an engine. For all of the applicable engines, DDC‘s revised certification word codes listed in Attachment A must be used.

DETROIT DIESEL CORPORATION EXECUTIVE ORDER D—202—2 DDEC ENGINE UPGRADE KIT (Page 2 of 3) This exemption is based on emission tests conducted by DDC on a 6V9ZTA DDEC engine. DDC conducted a series of hot—cycle emission tests using various horsepower, torque, test fuel, and engine rotation combinations. The following are the highest hot—cycle federal transient heavy—duty diesel engine test results for a 6VI2TA DDEC engine with a 277 horsepower rating: HC CO . NO PM (grams per brake horsepower—hour) Hot—Cycle Emissions 0.10 0.23 4.59 0.09 Emission Standard 1.3 15.5 5.0 0.10 The test data show that the 6VI2TA engine with the DDEC Engine Upgrade Kit meets the applicable emission stardards. The same emissions impact is expected when the DDEC Engine Upgrade Kit is installed on all the engines for which the exemption is requested. This Executive Order is valid provided that installation instructions for the DDEC Engine Upgrade Kit not recommend tuning the vehicle to specifications different from those submitted by the vehicle manufacturer. Changes made to the design or operating conditions of the DDEC Engine Upgrade Kit, as exempt by the ARB, which adversely affect the performance of a vehicle‘s pollution control system shall invalidate this Executive Order. Marketing of the DDEC Engine Upgrade Kit using an identification other than that shown in this Executive Order or for an application other than those listed in the attachments shall be prohibited unless prior approval is obtained from the ARB. In addition to the foregoing, the ARB reserves the right in the future to reviewthis Executive Order and the exemption provided herein to assure that the exempted DDEC Engine Upgrade Kit continues to meet the standards and procedures of Title 13, California Code of Regulations, Section 2222 et seq. This Executive Order does not constitute any opinion as to the effect the use of the DDEC Engine Upgrade Kit may have on any warranty eitherexpressed or implied by the vehicle manufacturer. THIS EXECUTIVE ORDER DOES NOT CONSTITUTE A CERTIFICATION, ACCREDITATION, APPROVAL, OR ANY OTHER TYPE OF ENDORSEMENT BY THE AIR RESOURCES BOARD OF CLAIMS OF THE APPLICANT CONCERNING ANTI—POLLUTION BENEFITS OR ANY ALLEGED BENEFITS OF DETROIT DIESEL CORPORATION®S DDEC ENGINE UPGRADE KIT.

DETROIT DIESEL CORPORATION EXECUTIVE ORDER D—202—2 DDEC ENGINE UPGRADE KIT (Page 3 of 3) No claimof any kind, such as "Approved by the Air Resources Board," may be made with respect to the action taken herein in any advertising or other oral or written communication. Violation of any of the above conditions shall be grounds for revocation of this Executive Order. The Executive Order may be revoked only after a ten—day written notice ofintention to revoke the Executive Order, in which period the holder of the Executive Order may request in writing a hearing to contest the proposed revocation. If a hearing is requested, it shall be—held within ten days of receipt of the request and the Executive Order may not be revoked until a determination after the hearing that grounds for revocation exist. 3 tla Executed at El Monte, California, this / da April 1999. R. B. Summerfield, Chief Mobile Source Operations Division

DETROIT DIESEL CORPORATION PARTS LISTS FOR BASE ENGCINE COMPONENTS USED FOR REBUILDING OF SV—92TA DDBEC COACH ENGiNES _ TO ACHIEVE 0.10 GHP.HR PARTICULATE EMISSIONS ENCINE CRIENTATION: UPRIGHT ENGINE MODELS: soe7 7827, sos7 7o2s | I ROTATION: RH | NEW PART KIT: —R23524202— GASKET OVERHAUL KIT: 23512684 SYLINDER KITS (6): 23524343 AIRINLET HOSE: 235C556C BY—PASS VALVE: 8927187 | ELECTRONIC FUEL INJECTOR E): RSzsegez P ALOWER DRIVE GEAR: sezes95 DDEC i1 TO DDEC IV KIT: > R23524200 (T—brivEz; RELABILT® HIT: — Ressi91g4 RE CAM & PLUG ASM: Rassoress LS CAM & PLUG AsM: Rassoyees BLOWER ASM: RSs270se j TURBOCHARGER: Ressoszge CYLINDER HEAD ASM (2); — R2asso4270 REV.: 07—10—98 PARTS LIST N0. 1

DETRONT DIESZL CORPORATION ‘PARTS LISTS FOR BASE ENGINE COMPONENTS USED FOR REBUILDING OF SV—92TA DDEC COACH ENGINES TO ACHIEVE 0.10 G/HP—RR PARTICULATE EMISSIONS ENGINE ORIENTATION: 15 DEG. TILT Ew PART KT: . 223524202 GaASCET OvERKAUL KIt: 23512684 | SYLINDER KITs (8): 2es24343 AIR {INLET HOSE: 23505580 BY—PASS VALVE ASM: 8927187 ELECTRONIC FUEL INJECTOR (6): RSzsese2 BLOWER DRIVE GEAR: sezssgs DDEC L TO DDEC IV KIT:— R23524198 (V—DRIVE) —R23524200 (T—DRIVE) — ROTATION: RH ENGINE MODELS: soe7 7B21, 8087 7B22 RELIABILT® KIT: > Ressigi94 RB CAM & PLUG ASM: Ressozess LB CAM & PLUG ASM: Ressorgss BLOWER ASsM: RS927039 TURBOCHARCGER: Rzssostss CYLINDER HEAD ASM (2): — R23504270 I I ROTATION: LH ¢ ENGINE MobeLs: sos? 3B21, 8087 2822 i RELIABILT®KIT: > Rassigi9s RB CAM & PLUG ASM: Rz2ssorge2 LB CAM & PLUG ASM: R23507991 BLOWER AsM: Reszzose TURBOCHARGER: Rzs5sostss CYLINDER HEAD ASM (2): . Resso4zz0 REV.: o7—10—98 PARTS LIisT No. 2

DETROIT DIESZi CCRPORATION PAPTS LISTS FOR BASE ENGINE COMPONENTS USED FOF. REBUILDING OF eV—92TA DDEC COACH ENGINES TO ACHIEVE 0.10 G/HP—HR PARTICULATE ZMISSIONS ENGINE ORIENTATION: 43 DEG. TILT NEN PART KT; +m23524204 SASKET OVERKAUL KIT: 23512683 SYLINDER KITS (8): . 23524343 AIR INLET HOSE: 23505560 | BY—PASS VALVE ASM: g927+87 ELECTRONIC FUEL INJECTOR (6):; Rsrsegez BLOWER DRIVE SEAR: sorssss DBDEC II TO DDEC IV KIT: — R23524198 (V—DHVE} ©R23524200 (T—DRIVE} ROTATIOHR: R3 ENGINE MODELS: 8087 7B23, 8067 7824 RELIABILT® Kit: > Ressigi94 RB CAM & PLUG AsSM: Ressorgos LB CAM & PLUG ASM: R23507993 BLOWER AsiM: Reezros9 TURBOCHARGER: R2ssog7sq CYLINDER HEAD ASM (2): . Rasso4270 ROTATION: LH ENGINE MCBELS: S367 4B23, s067 4925 RELIABILT® KiT: _ R2s3signga RB CAM & PLUG ASM: R2assorge2 LB CAM & PLUG ASM: Ressovreqq BLOWER Asm: Res27030 TURBOCHARCGER: Ressosrse CYLINDER HEAD ASM (2): — R23504270 REV.: 07—10—98 PARTS LIST NC. 3

Parts List No. 5 CONVERTER/MUFFLER PART NUMBERS FOR DIFFERENT BUS OEMs MANUFACTURER: ENGINE CONTROL SYSTEMS Ecs PART NUMBER BUS OEM CONFIGURATION 5700—003D FLXIBLE COWL — VERTICAL 5700—004D FLXIBLE COWL — STREET 5700—006D FLXIBLE COWL — STREET 5700—014D FLXIBLE COWL — STREET 5700—015D PLXIBLE COWL — VERTICAL 5700—016D FLXIBLE COWL — VERTICAL 5700—019D FLXIBLE cownl 5700—020D FLXIBLE COWL — ROOF 5700—021D FLXIBLE cown 5700—022D FLXIBLE cownL 5700—023D FLXIBLE COWL — ROOF 5700—024D FLXIBLE cowL 5700—025D FLXIBLE cowr 5800—001D GMC ROUND 5800—002D MCI CLASSIC ROUND 5900—003D : IKARUS OovaL 6000—001D RTS OvaAL 6000—002D TMC OvaL 6000—005D TMC OvaL 6000—006D RTS OvaL 6400—004D ORION .. OvaL 6400—005D ORION OvaAL 6500—001D GILLIG OovaL 6500—002D GILLIG OvAL 6500—003D GLLIG OvaL 6700—001D EAGLE OvaAL 6800—001D NEOPLAN OvaL 6800—002D NEOPLAN OvaL ISSUED: 11/26/97

Attachment A Revised Certification Word Codes (CWC‘s) for Detroit Diesel Corporation‘s DDEC Engine Upgrade Kit Revised CWC* 1096 1097 1098 1099 1100 1101 1102 1103 1104 1105 1106 1107 * Specified in Detroit Diesel Corporation‘s revised notification of intent to certify and other documents.


Document Created: 2005-09-01 12:43:13
Document Modified: 2005-09-01 12:43:13

Previous E.O. D-202-1 | Previous E.O. D-201 | Next E.O. D-202-3 | Next E.O. D-203