Approval Details

Valid E.O.

Validity

This Executive Order approved the specified parts on on February 20, 1990.
As of Saturday, December 28th, 2024 this Executive Order has not been overturned or superceeded.

Approved Parts

ModelsModification
1989 and older vehicles equipped with a 12-volt charging systemAlternator Cut-Off System

This Executive Order may be listed as:
  • C.A.R.B.E.O. D-198
  • Executive Order 198 / D198
  • ARB # D-198
  • Executive Order No: D-198
  • C.A.R.B. No. D-198
  • Resolution D-198
For Free CARB Executive Order Status verification, email an image of the device Executive Order label as well as the Year/Make/Model and Test Group # of the vehicle to [email protected]

Download: Executive Order D-198 PDF

D-198 Document:

CARB_D-198

(Pagg 1 of 2) State of California AIR RESOURCES BOARD EXECUTIVE ORDER D—198 Relating to Exemptions Under Section 27156 of the Vehicle Code NUTRONICS CORPORATION NU—CHARGE SYSTEM Pursuant to the authority vested in the Air Resources Board by Section 27156 of the Vehicle Code; and Pursuant to the authority vested in the undersigned by Sections 39515 and 39516 of the Health and Safety Code and Executive Order G@—45—5; IT IS ORDERED AND RESOLVED: That the installation of the Nu—Charge system manufactured by Nutronics Corporation of 700 Weaver Park Road, Longmont, CO 80501, has been found not to reduce the effectiveness of required motor vehicle pollution control devices and, therefore, is exempt from the prohibitions of Section 27156 of the Vehicle Code for 1989 and older model— . year vehicles equipped with a 12—volt charging system. — This Executive Order is valid provided that installation instructions for this device will not recommend tuning the vehicle to specifications different from those submitted by the device manufacturer. Changes made to the'design or operating conditions of the device, as exempted by the Air Resources Board, that adversely affect the performance of a vehicle‘s pollution control system shall invalidate this Executive Order . — Marketing of this device using an identification other than that shown in this Executive Order or marketing of this device for an application other than those listed in this Executive Order shall be prohibited unless prior approval is obtained from the Air Resources Board. Exemption of a kit shall not be construed as as exemption to sell, offer for sale, or advertise any component of a kit as an individual device. This Executive Order does not constitute any opinion as to the effect that the use of this device may have on any warranty either expressed or implied by the vehicle manufacturer. THIS EXECUTIVE ORDER DOES NOT CONSTITUTE A CERTIFICATION, ACCREDITATION, APPROVAL, OR ANY CGTHER TYPE OF ENDORSEMENT BY THE AIR RESOURCES BOARD OF ANY CLAIMS OF THE APPLICANT CONCERNING ANTI—POLLUTION BENEFITS OR ANY ALLEGED BENEFITS OF THE NUTRONICS CORPORATION NU—CHARGE SYSTEM.

NUTRONICS CORPORATION . EXECUTIVE ORDER D—198 NU—CHARGE SYSTEM (Page 2 of 2) No claim of any kind, such as "Approved by the Air Resources Board" may be made with respect to the action taken herein in any advertising or other oral or written communication. Section 17500 of the Business and Professions Code makes untrue or misleading advertising unlawful, and Section 17534 makes viclation punishable as a misdemeanor. Section 43644 of the Health and Safety Code provides as follows: "43644, (a) No person shall install, sell, offer for sale, or advertise, or, except in an application to the state board for certification of a device, represent, any device as a motor vehicle pollution control device for use on any used motor vehicle unless that device has been certified by the state board. No person shall sell, offer for sale, advertise, or represent any motor vehicle pollution control device as a certified device which, in fact, is not a certified device. Any violation of this subdivision is a misdemeanor." Any apparent violation of the conditions of this Executive Order will be submitted—to the Attorney General of California for such action as he deems advisable. 2 , A . —Executed at El Monte, California, this 22—day of February, 1990. hn /L,/ J zo oy, + eCrae/y —2Ay 7 K. D. Drachand, Chief /*7 Mobile Source Division

State of California AIR RESOURCES BOARD EVALUATION OF NUTRONICS CORPORATION NU—CHARGE SYSTEM FOR EXEMPTION FROM THE PROHIBITIONS OF VEKICLE CODE SECTION 27156 IN ACCORDANCE WITH SECTION 2222, TITLE 13, OF THE CALIFORNIA ADMINISTRATIVE CODE February 1990

State of California AIR RESOURCES BOARD EVALUATION OF NUTRONICS CORPORATION NU—CHARGE SYSTEM FOR EXEMPTION FROM THE PROHIBITIONS OF VEHICLE CODE SECTION 27156 IN ACCORDANCE WITH SECTION 2222, TITLE 13, OF THE CALIFORNIA ADMINISTRATIVE CODE by Mobile Source Division State of California Air Resources Board 9528 Telstar Avenue E1 Monte, CA 91731 (This report has been reviewed by the staff of the California Air Resources Beard and approved for publication. Approval does not signify that the contents necessarily reflect the views and policies of the Air Resources Board, nor does mention of trade names or commercial products constitute endorsement or recommendation for use.)

SUMMARY Nutronics Corporation of 700 Weaver Park Road, Longmont, CO 80501, has applied for an exemption from the prohibitions of Vehicle Code Section (VC) 27156 for the Nu—Charge system. The Nu—Charge system is an electronic control unit which controls the alternator operation by disconnecting the alternator during acceleration or high speed cruising, but reconnecting the alternator when either the accelerator pedal is released or the battery voltage falls below a specified level. The applicant intends to market the device for 1989 and older model—year vehicles equipped with 12—volt charging systems. Based on staff‘s engineering evaluation and results of tests performed by the Automobile Club of Southern California, the Nu—Charge system will have no adverse effect on emissions of the vehicles for which the exemption is requested. The staff recommends that Nutronics be granted a VC 27156 exemption for the Nu—Charge system as requested and that Executive Order D—198 be issued.

F CONTENTS Page Number SUMMARY i CONTENTS 11 I. INTRODUCTION 1 II. CONCLUSION 1 III. RECOMMENDATION . 1 IV. NU—CHARGE SYSTEM DESCRIPTION AND OPERATION 2 V. DISCUSSION : 2 VI. APPENDIX 4 SUMMARIZATION OF TEST DATA 5 MERCURY SABLE TEST RESULTS 6 INSTALLATION INSTRUCTIONS f 7 i1

EVALUATION OF NUTRONICS CORPORATION NU—CHARGE SYSTEM FOR EXEMPTION FROM THE PROHIBITIONS OF VEHICLE CODE SECTION 27156 IN ACCORDANCE WITH SECTION 2222, TITLE 13, OF THE CALIFORNIA ADMINISTRATIVE CODE I. INTROBUCTION Nutronics Corporation of 700 Weaver Park Road, Longmont, CO 80501, has applied for a VC 27156 exemption in accordance with Section 2222, Title 13 of .the California Administrative Code to market the Nu—Charge system for 1989 and older model—year vehicles equipped with a 12—volt charging system. The Nu— Charge system decreases engine load by disconnecting the alternator during inefficient operating regimes, but reconnecting the alternator when either the accelerator pedal is released or the battery voltage falls below a specified level. In theory, removing the alternator output while the engine is under load will reduce engine drag and improve fue] economy. II. CONCLUSIONS The applicant has submitted all the required information. Based on data from tests performed by the Automobile Club of Southern California and an engineering evaluation of the Nu—Charge device, the staff concludes that the device will have no adverse effect on emissions. III. RECOMMENDATION The staff recommends the exemption be granted to Nutronics Corporation as requested and that Executive Order No. D—198 permitting the advertisement, sales and installation of the Nu—Charge system be issued.

IV. NU—CHARGE SYSTEM CR ON AND OPERATIO The Nu—Charge system is a 4 by 3 by 2 inch electronic control unit, weighing about 9 ounces, that is wired into a vehicle‘s charging system and connected to a manifold vacuum source. Vacuum is used to signal this unit when to turn the alternator on or off. A red LED light indicates when the alternator is charging (LED light on} or not charging (LED light off). The purpose of the Nutronics Nu—Charge system is to reduce parasitic losses caused by alternato} loads during inefficient operating regimes. The Nu—Charge electrically disables the alternator during acceleration or high speed cruising, but reconnects the alternator when the accelerator pedal is released or when the battery voltage falls below a specified level. During alternator disconnect the vehicle runs on electricity from the battery. In normal city driving, deceleration is adequate to keep the battery fully charged. The Nu—Charge system is designed to prevent battery discharge to the point where it will affect engine starting. V. DISCUSSION Nutronics submitted all the required information for obtaining a VC 27156 exemption for the Nu—Charge system. Emission tests were performed on four vehicles by the Automobile Club of Southern California. There were two baseline and two device tests performed on the Buick Skyhawk and the Subaru GL, while three baseline and three device tests were performed on the Ford LTD and the Mercury Sable. The results of the tests are shown in Appendix A. The tests showed that all four vehicles did not increase carbon monoXxide (C0) or oxides of nitrogen (NOx) emissions. However, for the hydrocarbon (HC) _3—

emissions, the 1988 Mercury Sable failed to meet the HC emission criteria (10% increase from baseline} by an 11.4% increase from the baseline. This is because HC emissions data from test #2, as shown in Appendix B, were not consistent with the results from other tests. HC emissions under tests #1 and #3 showed a negligible change from the baseline when tested with the device (—2.3%, and 0%, respectively), while that under test #2 showed a significant increase (33%). Test results under test #2 is also counter to the trend of no change or slight decrease in HC emissions exhibited by the other vehicles tested with the device installed. Based on these comparisons, data from test #2 was omitted resulting to an average change of 0% which is within the specified criteria. Emission data from the four vehicles tested by the Automobile Club of Southern California has demonstrated that use of the Nu—Charge system will not cause vehicle emissions to increase significantly. Engineering evaluation conducted by the ARB staff also supports the test results. Thus, confirmatory testing by the ARB is unnecessary. Based on the submitted data, the staff believes that the device does not viclate the prohibitions in California Vehicle Code Section 27156. The staff recommends that Nutronics be granted a VC 27156 exemption for the Nu—Charge system as requested and that Executive Order D—198 be issued.

APPENDIX

APPENDIX A Summarization of Test Data Device Off Device On % Change (a/mi) (g/mi} 1985 Buick HC 0.53 0.0 Skyhawk CO 7.88 —11.3 NOx 0.45 1987 Subaru GL 0.155 0.125 cCO 2.555 2.18 NOx 0.25 1988 Ford LTD HC 0.43 —12.2 Crown Victoria cCO 0 .99 —17.3 NOx 0.67 —4.3 1988 Mercury HC 0.49 Sable Station co 0 .92 Wagon NOx 0 .92

APPENDIX B LABORATORY TEST DATA FOR 1988 MERCURY SABLE STATION WAGON TEST HC (g/mi) CO (g/mi) NOx (g/mi) Baseline #1 0.42 1.96 0.88 Baseline #2 0.36 1.22 0 .81 Baseline #3 0.56 2.10 0.84 Device #1 0.41 1.76 0.91 Device #2 0 .50 1.64 0.92 Device #3 _ 0.56 1.77 0 .92

ALTER—BREAK SYSTEM — MODEL A1400 — INSTALLATION INSTRUCTIONS ALTER—BREAK MODEL A1400 4OTe isently your altomatortaquialor systam type betore procasing: The numbared Instructions below are for wtemators with °B cloul" extornal volige regutitore such us those on Ford with mechanical or elactonic Vet beit (nnakeranitolt WIRING DIAGAAM for dequiators. Toyste with mochanion! requimtors (which Incwgo E, F & N torminais}, Bosch wih axtarmal | Vehicles ‘with sequiaiors (unich iclude DF and D+ torminale}, 1961—1059 Chysier Corporailon with mechanical requittors Externally Regulated Afternators ang other sysiams with "B ccul" reguiatore that contct the poslive (+) side of the Nald winatngs. Sar re wits "A circul roputaiors such as 1870—1087 Shysier Corperailon vohicia wiih wlectronie i attachmont of the torminals "A" and "8" in the accompanying dagaam MUST 6E REVERSED. This diagram is for "Q_CIRCUIT" regulators — MALE terminal "8" must bo installed on he stipped wire londing FROM o regulator fald «.iinifiline me FEMALE receplacio torminal "A" musi be inctaled on ino stripped wite leading TO THE such as those on Ford. Acrernaton rieu Temmina.. For "A"_.CIBCUIT® requlators such as those 1. TurN orf ianmonitt TuBn orf leumowitt yueN orr ioxmionit on 1970—1987 Ghrysler, the location: of i caumon: puace whest cHooxs in fhonT AND emio ThE DRIVING wiHEELS AND FiRMLY 1 consestor ortentation terminals "A" and."8" MUST BE SWITCHED seT ThE Euenaency brakes berong continuina. 3. Lecaia the FIELD TERMINAL WIRE botwoun the allemator and regulator and cut the wire In an mren scoussiblo * i tor siripping and terminating. C _A From Regulator Field Terminal 4.: Siip 876 (Brmim) Inculation off each ond of e wite cut in stop 3. 5."ram the FEMALE AECEPTACLE TERMINAL A on ihe sipped wire lsacing EROM THE REGULATOR and erimp fimly with & estmping tool. 6."ineall ho MALE TERMINAL 8 on the strpped who leading FROM THE ALTERNATOR FIELD TERMINAL and crimp frmiy. Power 7. Pug the BLUE who C ot he ALTEM—OREAK SYSTEM (ABs) nemess lato the fmale racoptacte A Installed in atop 5 and prog the male raceptacle 8 Instalesin stop 6 inthe fomale recepiacte D atached to inaYELLOW from wire of e ABS hamese. Banory B 8. Locate a POSITVE (B;) wire near tha Batlery an whhin reach of the partaly comeciad ABS wing hamous and anich one of he QUICK TAP—N pssomities E. ©.. Locate an IGNITION KEY—SWITGHED power wire wiltin reach of the ABS wiing hamess and atlch the othor from OUICK TAP—N essombly F on thé SWITCHED wio. Keyswich 10. Pug the AED ABS hamass wire G Ito ho POSITIVE B+ receptacis E arlched in stop8. Green to : nALZZC 11. Pug ts BLACK ABS hamoss wie H inio ie SWITCHED recoptacie F anached io siep 0. To Aiternator 12. Plug ie 6 lerminal ABS wirng connoctor | Into ino back of ima ABS cese J. NOTE THAT THE CORRECT ominration or ns connectommasTe wees EXTENOIN away FRom ThE CaSe anp Field Tarminal . RiECASE 19. Locate a goos chaseis ground source (B)und attach the ferninl K of tha GREEN ARS wie to tat source. 14. Loonts a vecuur: Ino M THE CONECTD ifTaide eut ie vecuurm lina M 1.3 inches (dom) fram no menlfola tiing and instal the vecuurm too ftng L provigac, in coris with the veewum line M {JUST CUT) and is Infake muntfold. 15. Anach one and of the vacuur lino N providod to the short log of the tos L and atiach the omer and to the norzle lecated on the front of ino ABS cuse J. 18. Stant and warm up the angine and c discamectig ie vecwur line N fom tha Tt of the ABS case J. WTH THE ENGINE RUNNING, you snoud m -mompuxugqmmmmmahunpmnyu.mmmmmamalm»mnmuws_gm Two plece quick tap—in. Lay hotline in stot in the splicing body. Snap body tlosed with fingers or mw it verfication is posttve. emomar he reaam mss it o we ass. pliers to make an insulated receptacle for a 17. THOROUGHLY CLEAN AND OE—GRASE a smooth, coolNt sustace wiin reach of the ALTER+BREAK standard terminal. Tep—in line may be quickly SYSTEM mnd harmass acsombly. 18. Post affihe protectwe sirfom one «ige of iho hookand loop lnslanr 0 provided and pross on to the back of connected or disconnecied., No wire cutting or ns ABS unJ, posl the atip off me oihor site of tho lestoner and pross the ABS unk onto the fiat surlace insulation stripping required for these. mo propand in siup 17. connections.> 19. Turn on the ights and adjust the ABS loed sensor by lightaning the adustment serew in ine conier of the case In the ctochwise drection unt) sho rod lghi (LED) in Ihe lowor les comer of tha case turne otf_ and loosen the aszss siaviaa screw in the eountorsiect—wise dlocion unil ns LEO (Lighy tums back on and CONTINUE TURKING AN Acomona 1e tuan. e ENoiNe snouun sPEE0 uP when The LEis OFF SL.ow bown whek ELen so in ins LEO in on, the allernator is in the normat charging mode And when it is off sucn as during \ the altornator is telaty: or proportonaly: dlsongaged dependitg on ho status of the bettory Je: scceionuton or wthe engina undar load, AND WiTH THE BATTERY ALMOST FULLY CHARGED ho batiay chargieg NDICATOR LIGHT NAY GLOW. Thi8 A POBITIVE INDICAYION tha the ABS ult is opereting corraety and halsing to corservs enrgy as weli as provicing wddllonal powar during ncceleeaton. A second malhad of vertying the Instaliion is by onserding the brighinees of ma HEADLIGHTS which MAY Di BUIHTLY during accularudon on brighton during deceloration Indcating norimal ABS operation, If t vahicie is equippac wa vollige or amp motwr, tha valluge readings will drop approrimately mo volss or the ump moter wl gwing towards low cherge curing uccelaratlon and hack up curing fow engine load. NUTRONICS CORPORATION —— 700 Wewver Park Read, Bulte A + Longetont,Colerado 80501 + (909) are—zse asere. Tue, Jun 14, 1088

Sable/Taurus FORD IAR Vacuum Hose Intake Manifold (MEGra.ATERNATORREGLLATOR UNT) MeGkum HeS® (Eiake anifold (NTEGRAL ALTERNATOR—REGLLATOR UNIT) Eho 1 Connector orientstion @ge > 1S A |(© ALTER—BREAK ALTER—BREAK SYSTEM SYSTEM 1. 6 5 3 2 1 Orange/Black Yallow/White Torminal B__D Yatlow \_EE [ Crimp i—momma—EE—__—_—— A C Papa Torminal E Tap—in 7 Torminal r Terminal ' *I". Indicat or Terminal White/Black , *A" Battery Positive Oran ge/Black {sense point & field current source) *Stator® ; Yellow/White White/Black i s121188 Aszas $/21788

Vacuum Hose Intake Manifold Installation on Bosch — External Regulator Chassis ‘ TOYOTA Ground 1 ‘Connector orientation Chassis Graund 4039in6box ALTER—BREAK Alternator Ground SYSTEM Connector 8 2 1 Alter‘na(or Tap—in Terminal d 0 Yellow 1 Connector ortentation Nota: Wire colors from alternator end 1 regulator may very. sz e/sofee Cut ,:Lr‘-:—] mm Blue E H Tap—in ‘ A C Terminal To Wiring Harness A3225 6/23788

FORD External CHRYSLER Ampmeter or Warning Light 197 SEPARATE RELAY—TVPE REGULATORS withJome, "I" ts powared by the indicatorlamp and ELECTRONIC ‘R Chassis is used for inittal excitation of the volTant ReULATOR o Ground alternator. REGULATOR — K "&+". is connected to the bettery power at all Red or Blus #1 times and powars the requlator. Quick tip~tn 3 "S+" is powered by the elternstors "stator" tap or "stator" terminal and ctoses the tsld rolag. "F* Provides power to the aiternator field Gren from ABS from the ragulator, Amprater For vehicle Crrmed * Red from a8S Black from AS Shigewice trim a09 Rnwrire Yellew whre from ABS bhve wire from ABE #1, Blue or red. Ths terminal provides battery power to the regulator whenever the ignitton switch in the "run" v Hese posttton, i Intake Muifeid On vehicles with gouge. 2. Green. This terminal gets !ts power from the aiternator field to the regulator, The regulator then "I* Not used. *grounds" this wire to bring the alternater to full output. + "A+* Connectad to the battery power, =3. This terminai was ohty used on the 1969 Imperiat end (Te alternater) only the two prang is currently betng used. "S" Connected to tgnition, "run" posttion closes fleld relay. ’ o 1 connactor ortentation "F" Provides power to the altenator assar a/zo/ee field from the regulator, aszme eso/es «>


Document Created: 2005-09-01 12:43:12
Document Modified: 2005-09-01 12:43:12

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