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This Executive Order may be listed as:
  • C.A.R.B.E.O. D-523
  • Executive Order 523 / D523
  • ARB # D-523
  • Executive Order No: D-523
  • C.A.R.B. No. D-523
  • Resolution D-523
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Download: Executive Order D-523 PDF

D-523 Document:


CARB_D-523

                                    State of California
                               AIR RESOURCES BOARD

                              EXECUTIVE ORDER D—523

                          Relating to Exemptions under Section 27156
                                   of the Vehicle Code

                        Equipo Industrial Automotriz S.A. de C.V.

WHEREAS, Vehicle Code Sections 27156 and 38391, and Title 13, California Code of
Regulations (hereafter "CCR") Section 2222(h), authorize the California Air Resources Board
(ARB) and its Executive Officer to exempt new aftermarket catalytic converters from the
prohibitions of Vehicle Code Section 27156.

WHEREAS, Equipo Industrial Automotriz S.A. de C.V. (Equipo) of Calle 5 No. 187, Col.
Pantitian, México 08100 D.F., has applied to the ARB for exemption from the prohibitions in
Vehicle Code Sections 27156 and 38391 to market their aftermarket series 70000 three—way
plus oxidation catalytic converter [(TWC + OC) for the following applications, except for vehicles
equipped with an on—board diagnostic II (OBD—II) system (Title 13, CCR, Section 1968.1):

Converter Type Series Number         Converter Use      Max. Eng. Size       Max. Veh. Test Wt.
TWC + OC       70000                 TWC + OC,          5.9L (360 CID)       6,000 Ibs. (GVWR =
                                     TWC                                     7,140 Ibs.)


WHEREAS, pursuant to the authority vested in the Executive Officer by Health and Safety Code
Section 39515 and in the Chief, Mobile Source Operations Division by Health and Safety Code
Section 39516 and Executive Order G—45—9, the ARB finds that the above aftermarket catalytic
converter complies with the California Vehicle Code Section 27156 and Title 13, California
Code of Regulations, Section 2222(h). Emission performance of the catalytic converter was
based on durability bench—aging by DMC—2 Canada Corporation using its DMC2 300 bench—
aging cycle in lieu of the AMA driving cycle (Reference Appendix IV, Title 40, part 86, Code of
Federal Regulations (June 28, 1977)).

WHEREAS, emissions tests conducted at Automotive Testing Development Services (ATDS),
Ontario, California, using a 1990 Dodge Ram Van 5.9L, and a 1994 Dodge Pickup 2500 5.9L
showed the following conversion efficiencies which meet the minimum requirements for new
aftermarket catalytic converters:

Pollution Component                 TWC + 0C       _TWC
HC: Min. Requirement                70%            70
    Equipo‘s series 70000           75.3           79.0
CO: Min. Requirement                70             70
   Equipo‘s series 70000            74.3           73.8
NOx: Min. Requirement               50             60
     Equipo‘s series 70000          60.7            90.1


                                                       9.
Es




        IT IS HEREBY RESOLVED that the above catalytic converter is exempt from the prohibitions in
        Vehicle Code Section 27156 for installation on the approved application vehicles subject to the
        following conditions:

               1.    No changes are permitted to the catalytic converter as described in the application
                     for exemption. Any changes to the catalytic converter or any of its components,
                     and other factors addressed in this order must be evaluated and approved by the
                     ARB prior to marketing in California.

                     Marketing of the catalytic converter using identifications other than those shown in
                     the exemption application and in this Executive Order, or marketing of the catalytic
                     converter for application other than the ones shown in this Executive Order shall
                     be prohibited unless prior approval is obtained from the ARB. Exemption of this
                     product shall not be construed as an exemption to sell, offer for sale, or advertise
                     any components of the catalytic converter as individual devices.

                     Any oral or written references to this Executive Order or its content by Equipo
                     Industrial Automotriz S.A. de C.V., its principals, agents, employees, distributors,
                     dealers, or other representatives must include the disclaimer that the Executive
                     Order or the exemption it provides is not an endorsement or approval of any
                     emission reduction claims for the catalytic converter and is only a finding that the
                     catalytic converter is exempt from the prohibitions of Vehicle Code Section 27156.
 Lomm




                     Equipo‘s installation instructions for the new catalytic converter must conform to
                     requirements in Paragraphs | and IX of California Evaluation Procedures for New
                     Aftermarket Non—Original Equipment Catalytic Converters.

                      Upon installation, the catalytic converter must carry a manufacturer‘s warranty for
                     25,000 miles on the substrates and 50,000 miles or five years on the shell and
                     end pipes.




        EQUIPO INDUSTRIAL AUTOMOTRIZ S.A. DE C.V. — CATALYTIC CONVERTER — D—523


                                                —3.

Violation of any of the above conditions shall be grounds for revocation of this order. The order
may be revoked only after ten day written notice of intention to revoke it, during which period
the holder of the order may request in writing a hearing to contest the proposed revocation. If a
hearing is requested, it shall be held within ten days of receipt of the request, and the order may
not be revoked until a determination is made, after the hearing, that grounds for revocation
exist.

Executed at El Monte, California, thls
                                    day of August 2001.




                                   Mobule Source Operatlons Division




EQUIPO INDUSTRIAL AUTOMOTRIZ S.A. DE C.V. — CATALYTIC CONVERTER — D—523


                                           EVALUATION SUMMARY

       Manufacturer Name: Equipo Industrial Automotriz S.A. de C.V.
699.




       Name of Device: Series 70000 Three—way plus oxidation catalytic converter (TWC + OC).

       Background:
                   Equipo Industrial Automotriz S.A. de C.V. (Equipo) of Calle 5 No. 187, Col.
       Pantitlan, México 08100 D.F., has applied for an exemption from the prohibitions in Section
       27156 of the California Vehicle Code (VC) for its series 70000 new aftermarket TWC + OC.
       The new aftermarket catalytic converter is for installation on pre—OBD—II vehicles with the
       application limits of 5.9L engine size and 6,000 pounds equivalent test weight (ETW).

       Recommendation:
                   Grant exemption to Equipo as requested, and issue Executive Order
       D—523.

       Device Description:
                   Equipo‘s new aftermarket TWC + OC is designed in both oval and round
       substrates.. Each configuration uses two ceramic monolith substrates. The front and rear
       substrates are both coated with platinum and rhodium in the ratio of 4:1. The dimensions of the
       front and rear oval— substrates are 4.75 inches for the major axis, 3.15 inches for the minor axis,
       and 2.00 inches in length. The dimensionsof the front and rear round substrates are 3.66
       inches for the diameter and 2.00 inches in length. The substrates are contained in a shell
       constructed from 409—grade stainless steel. The substrates are wrapped with vermiculite
       insulation with metal shield, to prevent vibration and exhaust by—pass. The shell is sealed by
       metal stamping and tig—welding. A piece of aluminized heat shield is spot—welded to the upper
       side of the converter to protect the vehicle underbody from excessive heat. The catalyst may
       be sold as a unit with installation instructions or may be used in customized direct fit exhaust
       applications. it is sold with a warranty for 25,000 miles on the substrates, and five years or
       50,000 miles on the container or shell, and the end pipes.
                   DMC—2 Canada Corporation is the catalyst supplier for Equipo‘s series 70000
       TWC + OC

       Discussion/Basis for Exemption Recommendation:
                         Equipo submitted data on the series 70000 TWC + OC from testing conducted
       at Automotive Testing and Development Services (ATDS), Ontario, California. Two oval and
       two round test catalysts were bench—aged by DMC—2 Canada Corporation (DMC—2) using its
       DMC2 300 bench—aging cycle for a period of 50 hours. DMC—2 shipped the aged catalysts
       directly to ATDS for the emission testing. The emission tests were conducted using a 1990
       Dodge Ram Van 5.9L for the TWC + OC application, and a 1994 Dodge Ram 2500 Truck 5.0L
       for the TWC application.
                   The evaluation of the series 70000 catalytic converter is solely based on the bench—
       aging performed by DMC—2 and emission tests conducted at ATDS. The limits of application of
       Equipo‘s series 70000 TWC + OC will be 5.91L/8,000 lbs., with the corresponding maximum
       gross vehicle weight rating (GVWR) of 7,140 Ibs. The test catalysts were labeled VS—1 and
       VS—2 for the oval substrate, and VA—1 and VA—2 for the round substrate. Testing consisted of
       wo cold—start CVS—75 tests with a simulator ("dummy" catalyst), followed by two cold—start CVS—
       75 tests for each of the four test catalysts. The conversion efficiency was separately calculated
       for each configuration. The overall conversion efficiency of Equipo‘s series 70000 TWC + OC is


 cold—start CVS—75 tests for each of the four test catalysts. The conversion efficiency was
 separately calculated for each configuration. The overall conversion efficiency of Equipo‘s
 series 70000 TWC + OC is the average of the conversion efficiencies of the oval and the round
 catalysts. The test results for the series 70000 catalyst are shown below:

               Automotive Testing and Development Services, Ontario, California

                                    Conversion Efficiency (%)

              VS—1     VS—2     Average        VA—1   VA—2      Average —   QOverall Efficiency

                                              TWC + OG

 HC            75.0   73.0       74.0     ;    768    765        76.6        75.3
 co           760      71.2     73.6          76.0     74.0     75.0         74.3
 NOx          5712    55.0     561            66.2    644       65.3         60.7
                                                TWC
—HC           77.5    784      77.9           79.6     80.9      80.2       79.0
 co          729      744      73.6           74.8    742       74.0        73.8
 NOx:        90.2     88.8     89.5           90.3    914       90.8        90.1
 The above test results meet the minimum requirements of the California regulations on new
 aftermarket catalytic converters. The Air Resources Board (ARB) did not conduct confirmatory
 tests on the new aftermarket catalytic converter.



Document Created: 2005-09-01 12:45:38
Document Modified: 2005-09-01 12:45:38

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